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Aluminum Door Manufacturing Process & Craftsmanship

Material Integrity

Primary 6063-T5 / T6 Aluminum Alloy Engineering

At Foshan Aludex Doors & Windows Co., Ltd., architectural longevity begins with strict metallurgical standards. We utilize 100% primary aluminum ingots as our raw material for profiles, completely avoiding recycled scrap that compromises structural strength.

Our heavy-duty frame profiles are extruded from 6063-T5 / 6063-T6 aluminum alloy, delivering optimal tensile strength and surface finish. Door leaf panels are crafted using 6061-T6 or 5052-H32 aluminum sheets, representing the industry standard for dimensional stability, impact resistance, and corrosion immunity.

High purity primary aluminum profiles raw material
Surface Science

Advanced Surface Treatment & Anti-Corrosion Testing

Extremely durable finishes designed to resist extreme weather, high coastal humidity, and prolonged UV exposure.

Sandblasting process for aluminum profile surface

Sandblasting Process

Utilizes automatic high-pressure blasting to create a micro-rough surface texture. This dramatically increases mechanical powder adhesion and eliminates micro-imperfections prior to coating.

Acid washing chemical pickling treatment

Acid Washing & Pickling

Multi-stage chemical baths remove residual natural oxide films and organic contaminants. This activates the substrate for flawless, long-term chemical bonding with fluorocarbon and powder coatings.

Salt spray test for outdoor aluminum weatherability

Salt Spray Chamber Testing

Accelerated corrosion testing simulates harsh coastal environments. Our coatings undergo neutral salt spray testing to verify paint adhesion, edge preservation, and rust-free lifetime performance.

Double layer EPDM rubber sealing strips for acoustic door insulation
Acoustic & Weather Sealing

Double-Layer EPDM Automotive-Grade Sealing

Foshan Aludex main entrance doors incorporate a continuous double-layer perimeter EPDM rubber sealing system — engineered using the same high-elasticity polymer formulas specified in luxury automotive weatherstripping.

Combined with multi-point locking systems and precise corner joints, our sealed entrance systems deliver exceptional acoustic isolation. When installed correctly according to technical shop drawings, sound attenuation between exterior traffic noise and interior living space can achieve significant noise reductions.

Structural Security

Multi-Chamber Structural Core Architecture

Engineered for structural rigidity and forced-entry deterrence, Foshan Aludex manufactures doors utilizing tailored structural options: non-thermal break profiles, heavy thermal break insulation profiles, and heavy off-axis pivot systems.

The interior core of our armored door leaves features an extruded aluminum alloy framework, structurally reinforced with aerospace-grade aluminum honeycomb panels or high-density flame-retardant polyurethane foam for thermal efficiency and anti-impact strength.

Aluminum honeycomb core structure for security entrance doors
Precision Engineering

11-Step Aluminum Door Manufacturing Process

Every custom entry door manufactured by Foshan Aludex Doors & Windows Co., Ltd. passes through 11 strictly monitored production stages to guarantee sub-millimeter tolerances and zero-defect delivery.

01 Profile extrusion stage

Profile Extrusion

Precision matrix extrusion of primary 6063-T5 aluminum profiles.

02 Surface sandblasting stage

Sandblasting

Mechanical surface texturing for superior coating bonding.

03 Acid washing stage

Acid Washing

Chemical decontamination and substrate surface activation.

04 Dust removal stage

Dust Removal

High-pressure ion cleaning before painting line entry.

05 Spray painting coating stage

Spray Coating

Electrostatic fluorocarbon or architectural powder coating.

06 CNC engraving panel carving stage

CNC Engraving

Automated high-precision machining of architectural panel designs.

07 CNC profile cutting stage

CNC Cutting

Double-head precision mitering of aluminum frame profiles.

08 Door leaf and frame assembly stage

Assembly

Structural core insertion, corner crimping, and seal installation.

09 Hardware debugging tuning stage

Debugging & Tuning

Full lock alignment, pivot calibration, and smooth rotation testing.

10 Quality inspection cleaning stage

QC & Cleaning

100% manual surface inspection and chemical cleaning.

11 Export crating packaging stage

Export Packaging

Protective PE film, edge guards, and solid wooden crate packing.

Factory Authority

Certifications & Quality Management

Guided by international manufacturing standards, Foshan Aludex Doors & Windows Co., Ltd. is committed to supplying reliable, high-performance aluminum entrance systems for international importers, builders, and architectural engineering projects.

Aludex ISO Quality Management Certificate
Aludex Aluminum Entry Door Production Compliance Cert 1
Aludex Aluminum Entry Door Production Compliance Cert 2
Aludex Environmental & Safety Management Certificate

Partner with a Certified Aluminum Door Factory

Require OEM/ODM customized shop drawings, surface finishing samples, or bulk order pricing? Connect directly with our engineering team today.

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